Custom Hypalon Components
Made To Measure
HG Marine designs and manufactures bespoke Hypalon components for inflatable boats, RIBs, and commercial craft. From one-off custom parts to repeatable production items, we offer a complete service covering design, CAD drawing, laser cutting, and fabrication.
All components are made with practical marine use in mind, using professional-grade Hypalon materials suited to demanding environments.
Bespoke Design & CAD Drawings
Every custom component begins with careful design. We produce accurate CAD drawings to ensure correct sizing, shape, and fit before fabrication begins. This allows components to be tailored precisely to your boat, layout, or operational requirements.
CAD files can be:
- Created from existing parts or templates
- Modified to suit new layouts or upgrades
- Saved for future repeat orders or fleet use
This approach ensures consistency, accuracy, and efficiency.
Laser-Cut Hypalon Components
Where appropriate, components are laser cut for accuracy and repeatability. Laser cutting allows clean edges, precise shapes, and consistent results, particularly useful for complex parts or batch production.
Common laser-cut components include:
- D-ring patches and reinforcement pads
- Wear patches and rubbing protection
- Valve patches and mounting bases
- Custom brackets, pads, and attachment points
Hand-Finished & Built for Marine Use
All components are finished and prepared for professional bonding using proven methods and compatible adhesives. We work with premium Hypalon fabrics, including materials from Orca Hypalon, selected to suit the application and operating environment.
Whether the component is cosmetic, structural, or safety-critical, durability and reliability are always the priority.
File Storage & Repeat Production
For commercial operators, fleets, or repeat customers, we offer secure file storage of CAD drawings and cutting files. This allows fast turnaround on future orders, consistent results across multiple vessels, and reduced setup time.
Ideal for:
- Fleet standardisation
- Replacement parts
- Ongoing maintenance programmes
- Multi-boat operators
Applications
Custom Hypalon components are suitable for:
- RIBs and inflatable boats
- Commercial and workboat operations
- Rescue and safety craft
- Training vessels
- Refits, repairs, and retube projects
F.A.Q.
Bespoke Hypalon components are custom-made parts designed specifically for your boat or application. These can include patches, reinforcements, fittings, mounts, and protective components made to exact sizes and shapes.
Yes. We can design components from new, modify existing parts, or replicate worn or damaged components using accurate CAD drawings.
Yes. Laser cutting allows for precise, repeatable shapes with clean edges, making it ideal for complex components or batch production.
Yes. CAD drawings and cutting files can be saved for future use, allowing fast turnaround and consistent results for repeat orders or fleet applications.
We supply both one-off bespoke components and repeatable production items, depending on your requirements.
Yes. Components are designed and fabricated with real-world marine use in mind and are suitable for commercial, rescue, and workboat applications.
Components can be supplied as standalone parts or professionally bonded and fitted as part of a repair, refit, or retube project.
Contact HG Marine with details of the component you need. Drawings, photos, or samples are helpful, and we can advise on design and production options.